Ive cut phenolic several times with a metal cutting blade in the jigsaw and with carbide tipped table saw blades and router bits. Ive cut a limited amount of phenolic plywood with my forrest woodworker blade and did not notice any issues with the blade after the project.
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Does the phenolic heat up like plastic and gum up the carbide cutting tips.
Phenolic saw blade. Is that a mistake. When they stopped selling it i tried to get some for jigs at the local plastics factory outlet and was told they didnt handle it because it was a union shop and the stuff was carcinogenic. Cut the phenolic resin slowly to prevent the resin from melting.
Lower the table saw blade completely. Our mechanical plastic saw blades have a unique tooth geometry design that allows for a smooth easy cut on ultra low melt plastics such as nylon polypropylene uhmw and hdpe. I was planning on cutting the slot with a router bit.
It is recommended that if you need an insert to accommodate both a standard saw blade and a dado. Norva plastics has been a full service plastics fabricator and supplier of plastic materials. Does it quickly dull a saw blade.
Our phenolic blade design has a modified atb grind that is ideal for cutting difficult engineered materials like paper linen and canvas. It was heavy going and the cut wasnt very smooth. 12 saws are recommended for phenolic up to 1 thick and 16 saws should be used for thicknesses up to 2 12 thick.
For rough cutting saw with set are satisfactory. I will soon be routing a miter slot in a new phenolic router table top. Place the insert into the table with pin or clip when applicable pointing toward to the back end of the table saw.
With over half a century in the business we can tackle just about any job with confidence that comes from experience. Advice on cutting phenolic lv used to sell it and ive cut small amounts on a ts. Best results are obtained when the saw blade projects a minimum distance above the saw table.
I have never cut phenolic before so i am not sure what to expect. Zero clearance inserts can be used with any type of standard saw blade standard or thin kerf blades and can also be used with dado blades. Im with stick on this one.
It is important that all teeth be square of the same height and free of burrs. If the insert doesnt sit flush because of the blade remove the blade and replace it with a smaller diameter blade. Look for waste shavings that are similar to the way wood shavings appear when being cut by a table saw.
Phenolic zero clearance installation zero clearance version 13 1. I suppose i could also rig up a jigsaw to do this but it seems like the band saw would make a better cut if only the blade would survive. However it stands to reason that using wood cutting blades for other harder materials will eventually dull the blade.
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